A 9-mile stretch of I-44 near Rolla, Missouri, part of the main connector between the Lake of the Ozarks and St. Louis, needed resurfacing. With the Lake of the Ozarks being a major recreation and vacation destination, construction-related traffic delays were a major concern; therefore, the contract specified 90 calendar days for completion. Two miles of the project involved milling 11 inches of the existing asphalt pavement and inlaying an 11-inch concrete overlay. Seven miles of the project involved placing an 8-inch unbonded concrete overlay using a geotextile fabric as the separation layer. The contractor paved 219,137 square yards of concrete in 47 days and turned over the project to the State in 66 days.

To learn more about concrete overlays, watch the webinar called “Concrete Overlays: A Proven Technology” below or click here. Webinar topics include an introduction to concrete overlays, challenges, maintaining existing pavements, the value proposition, how to get started, and project highlights. Another resource is the FHWA TOPS website.